Chevrolet's injection is a premature baby, but it's still alive and
kicking. It was prematured by a sudden jolt from the collective Plymouth
and Ford styling departments, and without a major body change Chev
needed a potent sales weapon. The decision to bring out fuel injection
was made very, very late in 1956-virtually on the introduction deadline.
At
that time it was still what engineers call a "breadboard layout"-a
combination of units that work properly, but aren't fully developed and
integrated into one mechanism. It's still very much that way. Moreover,
the Rochester engineers are very competent carburetor designers, but
didn't have nearly enough time to adapt their techniques to the wholly
different problems of injection. In spite of the fact that the new
arrival had long been expected, its arrival was not without
complications.
The
above are facts, but in spite of them the Chevy "Ramjet" constant-flow
injector works very well indeed. The big question, of course, is: How
does it stack up against carbs? To find out, we set up a full
transcontinental '57 Corvette road test, involving our entire testing
staff. On the West Coast an injected machine was obtained from the
factory representatives, while on the East Coast a dual-quad version was
provided by Alvin Schwartz Chevrolet and Shelly Spindel, of Brooklyn.
As
a result we have a lot of the answers, but not all, the doubt being due
to slight variations between the cars tested, the injected car, with
the hardtop alone, weighed 120 pounds less than the carbed machine,
which was toting the more complex soft top mechanism. Also, rear end
ratios were 3.70 with the injector and 3.55 with the carbs. Advantage is
taken of the better fuel distribution of FI by upping the compression
ratio to 10.5/1, while the standard car had 9.5/1. This is a logical
follow-up step, and does not "favor" the injection so far as our tests
are concerned. The same can't be said of the weight and rear end
discrepancies, which would tend to help the FI car at the bottom end,
though very slightly.
Starting
the dual-quad car was easy, by twisting the ignition switch, though
some care was needed to avoid flooding on hot starts. Once warmed up,
the idle was low enough at 500 rpm, but it was full of lumps and shook
the car bodily. This can be handed to the competition cam, which was
installed in both cars and checks out as seen in the above sidebar.
The
power from this cam comes on strongly at about 2700 rpm and stays that
way until about 5300, after which it falls off rapidly, apparently due
to valve gear. At the end of a fast run, the idle was extremely bad, and
after each stop in the braking test the carbs would stall the engine
dead. The dual-quad setup is by now a familiar one, so rigged that the
rear carb runs all the time and the front one cuts in only at about 2/3
throttle.
The
engine was cold when we first twisted the switch on the Ramjet
Corvette, but the engine caught on the first spin, bursting into a
wholesome clatter of solid tappets jingling at a warmup idle at 1400
rpm. We raised the hood and studied the injection system. It looked
purposeful but very different from the racing-type setups we know
best...at present. A tiny copper tube, about the diameter of a pencil
lead, runs from the pump to each of the nozzles which are located on the
manifold at each of the intake ports. The tubes look fragile. We looked
with distrust on solenoids, diaphragms, flex-cable drive, and complex
linkages each of which might be a point of failure.
During
the runs with the injected car, we were looking mainly for flat
spots--the transition points in fuel/air metering that are often among
the defects of the carb-fed, rather than injected, engine. There were
none. The beef in the FI engine permits you to take off from standstill
in top gear just by revving up to 1500 or so and letting the clutch out
slowly. Our zero to 60 (actual) time in top gear alone was 13.8 seconds.
Then we lugged the engine down to its smooth-running minimum in top
gear, 14 mph, and accelerated using both full and partial throttle
openings. There was no faltering, there were no flat spots. Power was
generated smoothly and at an increasing rate until about 2800 rpm when
the cam hit its stride and the car hunkered down and steamed into the
distance. Elapsed time for 14 to 60 mph in high was 12.3 seconds, on the
injected machine.
The
same continuous flow of power held good during hard cornering and
braking. Under these conditions with the dual-quad car, the contents of
the carb float bowls were slung away from their intended orifices and
left the engine gasping for fuel. There was no trace of this with the FI
Chev, which feels as though it could be driven upside down.
In
all the recent prophecies concerning FI, we've been assured that fuel
economy will be improved. In SCI's tests, the FI version registered as
much as 15 percent better gas mileage--in spite of a lower gear ratio.
Part of this gain is due to the FI job's 10.5 compression ratio. In
spite of the high compression our test car's engine did not detonate
even when lugging heavily in top gear.
In the U.S. far more
interest is shown in cars' sheer performance than in their fuel economy
and we therefore normally restrict our fuel consumption figures to
averages obtained in overall running. But because of the novelty of FI
and because of the fuel consumption claims made for it, we ran precise
fuel checks at steady speeds, using a Donat Gauthier 1/10-gallon
fuel-measuring burette. The surprisingly good results for so potent an
engine are shown in the data table. They suggest the fuel economy that's
possible if you should choose to drive one of these injected cars
sedately...which is not the kind of use they're built for. More
important, they indicate the improved operating economy that can be
expected when FI does become sufficiently inexpensive to be fitted to
normal touring cars.
To
get more expert opinion than our own on Chev's FI, we turned our test
car over to racing FI specialist Stuart Hilborn, asking that he drive it
and give frank comment. This was Hilborn's first behind-the-wheel
encounter with Chev FI and he gave the car a careful, critical workout.
Then he said, "It's good. All I can find to criticize is its hot-start
behavior and its complexity."
As
an addendum to the performance figures obtained, and to the comparison
curve from our '56 Corvette test, we might mention the net horsepower
ratings of the two 1957 cars tested--in other words, the actual output
at the clutch with all accessory leads subtracted. The injected engine
delivers 240 bhp at 5600 rpm, while the dual-quad rig turns up 230 bhp
at 6000. Last year's Corvette engine was very modestly rated at 225
horses, so the improvement this year is just what you'd expect from an
added 18 cubic inches.
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